ALD – DOUGH PRODUCTS PRODUCTION LINE

BREADSTICKS, COOKIES, VARIOUS SNACKS & BISCUITS
WITH or WITHOUT SEED COATING, WITH or WITHOUT FILLING
produce breadsticks, cookies, stuffed or twisted products, bagels, bread rings etc

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  • Inductive system of determining the exact position of filling and shaping the dough
  • PLC, inverters and touch screen to control and determine the operating parameters
  • Programmable memory
  • Ability to program and repair the PLC over the internet
  • Design and reliability of materials for continuous and uninterrupted operation in industrial environments
  • Worldwide technical support and availability of spare parts

ALD is a very flexible production line. Operates with various types of dough. Sweet or savory, wholemeal or not, gluten free or not, etc. Is capable to produce various types of products such as breadsticks, cookies, rusks, croutons, etc., filled and unfilled, with or without seeds. The product line includes:
• An automatic, electronically controlled dough extruder, special moulds for shaping dough into strips or other shapes (round, pretzel, heart, etc.).
• Dough cutting device immediately after extrusion to produce cut products (biscuits, pretzel, etc.)
• A automatic electronically controlled device for placing sesame and or other seeds on both sides of the products (top and bottom) with the rate of seed fall being adjustable and with a fluid spray system (water, egg, syrup, etc.). With recycling system for the seeds & the fluids
• A product conveyor belt equipped with automatic electronically controlled cutter (guillotine) to cut products to the desired size
• Deposition (panning) unit with conveyor belt for placing ready for baking products on trays

  • Guillotine. Vertical knife for cutting the product to length. If the line does not include an SEEDING SYSTEM (ALD-SD), you can install a conveyor belt with a guillotine.
  • Moulds. Products can be shaped to meet customer needs
  • CE certification of conformity

  • 2 Years Worldwide Warranty

AUTOMATIC ELECTRONICALLY GUIDED DOUGH EXTRUDER

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Extrusion and Shaping of your dough in a large variety of shapes.

The extruder consists of a motor which rotates two cylindrical dough extruders. Depending on the mould, the dough is shaped into strips of various sizes to meet customer requirements. It is possible to install a horizontal knife. Coupled with suitable moulds, it is also possible to produce sliced products such as biscuits. Using the special plaited products unit (a special mould and extra motor) it is possible to produce plaited products.
The extruder can also be accompanied by a special filling unit (filling device with suitable parts and special moulds) to allow filled products to be made.
The control unit (completely made of stainless steel AISI 304) uses Omron PLC and touch screen. The parameters are set using the touch screen. 10 differnt programs can be stored in to memory.
The basic configuration includes a dough strip mould. Precise quantity regulation – Continuous flow (easy regulated)

ALD-EX PARTS & ACCESSORIES.

  • Horizontal knife. (includes 1 mould)

  • Plaiting system (includes 1 mould)

  • Filling unit (includes 1 mould). The filling unit can operate on its own. (with the suitable accessories)

AVAILABLE WIDTHS 

ALDEX120 – 12CM
ALDEX200 – 20CM
ALDEX400 – 40CM
ALDEX600 – 60CM
ALDEX800 – 80CM
ALDEX1000 – 100

AUTOMATIC ELECTRONICALLY GUIDED SEEDING SPRINKLING MACHINE

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Allows you to sprinkle whatever you want (seeds, sugar, parmesan, salt,  powder, nuts, syrup, egg, etc.) at your products.

The system for placing seeds on products consists of an entry and exit conveyor belt and two intermediate wire strips. When the product crosses the first wire strip it is sprinkled with water or other fluid (e.g. egg, syrup) using a special device. The fluid is fully recycled using a pump.
At the second wire strip, the product is sprinkled all round with sesame seeds. At this point, there is a tank which is filled with sesame seeds (or other nuts / seeds). The sesame seeds (or other seeds / nuts) fall through a roller uniformly on both sides of the product (top and bottom) (if wanted).
The sesame seeds (or other nuts / seeds) that do not affix to the product are directed back to the original tank to be re-used. This fully recycles the sesame seeds (or other nuts / seeds).
A guillotine with knives can be fitted to the exit belt to cut the product to the desired length.

ALD-SD PARTS & ACCESSORIES.

  • Guillotine. Vertical knife to cut products to preferred length.

  • Adjusting Level Cylinder. It allows you to flatten the seeds & the products

AVAILABLE WIDTHS 

ALDSD120 – 12CM
ALDSD200 – 20CM
ALDSD400 – 40CM
ALDSD600 – 60CM
ALDSD800 – 80CM
ALDSD1000 – 100

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